{"id":2560,"date":"2022-11-26T05:03:52","date_gmt":"2022-11-26T01:33:52","guid":{"rendered":"https:\/\/betsaco.com\/our-services-to-industrial-projects\/design-of-industrial-units\/"},"modified":"2025-01-05T12:00:45","modified_gmt":"2025-01-05T08:30:45","slug":"design-of-industrial-units","status":"publish","type":"page","link":"https:\/\/betsaco.com\/en\/our-services-to-industrial-projects\/design-of-industrial-units\/","title":{"rendered":"Design of industrial units"},"content":{"rendered":"\t\t
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industrialDesgin<\/div>
_<\/span>

Design of industrial projects<\/span><\/span><\/h2>\n

Basic design & Detailed Design<\/span><\/p>\n<\/div><\/div><\/div>\r\n\t\t<\/div>\r\n\t\t\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Basic Engineering<\/h3>\n<\/li>\n<\/ul>\n

    The complete provision of basic design stage services includes determining and preparing the technical specifications of equipment and machinery needed by industrial and mining units. For this purpose, by collecting information on the design of large and small mineral and industrial complexes and comparing them with each other, technical standards and necessary standards for different parts of a processing plant, such as mechanical, electrical, installation, safety, construction and structural parts. Metal, materials, painting and drawings are prepared and finally the list of basic design stage services for processing units is as follows:<\/p>\n

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    • <\/i><\/div>
      1- General studyThis part of the basic study includes collecting the required information, documents and drawings, geotechnical conditions and atmospheric conditions of the construction site, surface and underground water, Surveying, topography and finally completing the infrastruc<\/small><\/span><\/div><\/li>
    • <\/i><\/div>
      2-Process engineering studyIt includes the diagnosis and determination of technical and design criteria, the necessary standards and conducting process engineering studies to achieve the desired product based on the conditions and characteristics of the raw materials<\/small><\/span><\/div><\/li>
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      3- Basic design stage of buildingsThe overall plan for the location of various units and their layout (factory plan design), the basic plan of the building, architecture and landscaping, the plan for temporary buildings and facilities, the plan for creating green space and irrigation services, and preparing the list of drawings needed for the next steps in this stage is done<\/small><\/span><\/div><\/li>
    • <\/i><\/div>
      4-Engineering services for machinery and factory equipmentProviding a list of the main machinery and equipment of the factory, material handling systems and its machinery, secondary equipment and systems of the factory and preparing a list of the required drawings<\/small><\/span><\/div><\/li>
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      5- Study of service and support networksIt includes the provision and transmission of water, natural gas, electricity, communications and telecommunications, access roads and railways<\/small><\/span><\/div><\/li>
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      7-Environmental studiesExamining the current situation and the main activities of the plan, checking the types of pollutants and preliminary evaluation of their effects on soil, water, air, plant and animal species and health, preparing a detailed assessment service description of the effects of pollutants and how to remove or reduce pollution and also other environmental issues are carried out in the basic studies and the requirements are presented in the form of prepared instructions to all design departments<\/small><\/span><\/div><\/li><\/ul>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      1- General study<\/h4>\n

      This part of the basic study includes collecting the required information, documents and drawings, geotechnical conditions and atmospheric conditions of the construction site, surface and underground water, Surveying, topography and finally completing the infrastructure studies.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      2-Process engineering study<\/h4>\n

      It includes the diagnosis and determination of technical and design criteria, the necessary standards and conducting process.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      3- Basic design stage of buildings<\/h4>\n

      The overall plan for the location of various units and their layout (factory plan design), the basic plan of the building, architecture and landscaping, the plan for temporary buildings and facilities, the plan for creating green space and irrigation services, and preparing the list of drawings needed for the next steps in this stage is done.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      4-Engineering services for machinery and factory equipment<\/h4>\n

      Providing a list of the main machinery and equipment of the factory, material handling systems and its machinery, secondary equipment and systems of the factory and preparing a list of the required drawings.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      5- Study of service and support networks<\/h4>\n

      It includes the provision and transmission of water, natural gas, electricity, communications and telecommunications, access roads and railways.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      7-Environmental studies<\/h4>\n

      Examining the current situation and the main activities of the plan, checking the types of pollutants and preliminary evaluation of their effects on soil, water, air, plant and animal species and health, preparing a detailed assessment service description of the effects of pollutants and how to remove or reduce pollution and also other environmental issues are carried out in the basic studies and the requirements are presented in the form of prepared instructions to all design departments.<\/p>\n\t\t\t\t<\/div>\r\n\r\n\t\t\t<\/div>\r\n\r\n\t\t<\/div>\r\n\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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        Detail Design<\/h3>\n<\/li>\n<\/ul>\n

        The complete provision of basic design stage services includes determining and preparing the technical specifications of equipment and machinery needed by industrial and mining units. For this purpose, by collecting information on the design of large and small mineral and industrial complexes and comparing them with each other, technical standards and necessary standards for different parts of a processing plant, such as mechanical, electrical, installation, safety, construction and structural parts. Metal, materials, painting and drawings are prepared and finally the list of basic design stage services for processing units is as follows:<\/p>\n

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        <\/div>

        Detailed designs are carried out after the basic design has been properly developed or upon its completion by a team of experienced experts in various fields under the supervision of the company's engineering director in order to perform final calculations, prepare executive and construction plans, finalize technical specifications, and other engineering documents. Doing team work and coordination between different engineering and procurements units is very effective at this phase and causes the appropriateness of technical documents and plans as well as correct achievement of project goals
        One of the things that is continuously monitored in detailed design is optimizing the design to improve performance, reduce fixed investment and optimize the status of operation and maintenance key performance indicators.
        Complete detailed engineering in Betsaco is carried out with the focus of the engineering department and in eight specialized filed as follows:<\/p>\n<\/div><\/div><\/div>\r\n\t\t<\/div>\r\n\t\t\r\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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        • <\/i><\/div>
          Process designCompletion and continuous updating of P&ID and PFD drawings and other documents for the main process and utility services, based on information received from other parts of the project, Preparing a list of equipment and machinery and their process specifications, Completing and updating process data sheets for all equipment , Preparation of process data for instruments and their output , Design and calculation of control and measurement systems and safety operators,Reviewing and finalizing the HAZOP STUDY with the participation of the specialized team and related experts in the technical safety, process and maintenance departmen<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Mechanical design of equipmentFinalization of design criteria, technical specifications and data sheets of equipment , Preparation of calculation books , Technical specifications and data sheets of equipment submission and determination of tests, technical inspection criteria and their quality levels , Basic information documentation including dimensions as well as the type and intensity of loads of mechanical equipment and providing for the detailed design of civil, structural and piping sections , equipment layout plans and assembly drawings , According to the type of mechanical equipment, calculations and preparation of drawings are done using a variety of specific soft wares<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Fluid mechanics designDesigning the HVAC system and preparing its documents and drawings along with the list of equipment and required items, Design of industrial gases production and water treatment and processing systems , Design of fluid transfer and distribution systems (industrial gases, water, sewage, industrial and non-industrial wastewater) in semi-industrial or non-industrial buildings in coordination with other disciplines , Software used : Auto CAD Autodesk Inventor ANSY MATLAB Helix PDMS and other special equipment design and analysis softw<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Piping designFinalizing the basic and philosophy of piping Engineering and technical specifications of piping, support and insulation based on design criteria and standards, Stress analysis calculations,Completing the design and finalization of Key Plan, Plot Plan and Line List documents, Standard Supports and PDMS ,Preparation of piping models and plan drawings , Creating and checking underground piping system drawing and related documents , Piping Material list and quantities submission<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          5- Study of service and support networksIt includes the provision and transmission of water, natural gas, electricity, communications and telecommunications, access roads and railways<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Automation, control and instrumentation designFundamentals and technical specifications of the system and instrumentation and control for different levels of control are provided , Completing and updating data sheets of instruments , Installation detailed drawings , Preparation of Logic Diagram , Preparation of drawings for circuit, junction boxes, cabling and specifications of cables , Designing fire detection and alarm systems ,instrument system BOM providing , Instruments locating drawings, base on process requirements, as well as utility necessities such as water, electricity, fuel, and communications. Also, at this stage, the design of detailed installation plans for pressure, temperature, flow, level, density, analyzer and all types of instrument converters, PLC and industrial controllers for control loops, selection of DCS systems and HMI software is done based on process requirements. Software used: wincc AVEVA Instrumentation wincc flexible Simatic Manager TIA Portal PCS 7 <\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Electrical engineeringIn this technical and engineering department, the following activities are carried out for electrical design of projects and in full coordination with other disciplines: Finalization of design basics, technical specifications and single line drawings, Completing the technical specifications of electrical equipment such as generators, transformers, control panels, motor control center (MCC) etc. Updating Area Classification documents , Calculating load estimates, determining the size of cables, protective relays, short circuit current, etc. Designing cable routes , Designing the lighting system related to the premises and buildings and preparing Lighting and Lightening drawings , Primary and secondary earthing network design , Preparation of list and quantities of electrical items , Designing the telecommunications system of the main station and substations<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Civil and structural designIn the civil and structural engineering department, these activities are carried out in brief: Finalization of design criteria, technical specifications, requirements and standards ,foundation design and calculation for equipment and structures , Industrial and non-industrial buildings structural design such as laboratory, production hall, locker room, canteen, workshop, warehouse, etc. Design of cabling and other facilities tranche ,Landscaping and streets design of industrial plants, Pipe rack and galleries design for water, electricity and units access ,Estimation of activity values \u200b\u200bof concrete and Steel structures , Due to the necessity of optimizing the design, errors in calculations are prevented by using original and licensed programs, and by rechecking the calculations or performing modeling in other software, the correctness of the outputs and results is confirmed. Etabs, Sap2000, Ansys, and Abaqus programs are used to benefit from the latest knowledge and the Tekla software is used to prepare workshop drawings<\/small><\/span><\/div><\/li>
        • <\/i><\/div>
          Architectural DesignThe design of phase zero, one and two for the industrial and semi-industrial buildings of each project, according to the climate, Local materials of the region, using the latest and practical architectural software such as Revit, Rhinoceros, Graphisoft ArchiCAD, AutoCAD is the priority of this company. This emphasis of architectural designer engineers is to create the best and most accurate plan, and the facade and interior of the buildings are designed in a purposeful way and in accordance with the type of use and optimal use of the existing spaces and in harmony with other parts of the project<\/small><\/span><\/div><\/li><\/ul>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

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